Services

Adlan-Vot Tech Services

A Steel & Metal Fabrication Company.

Plate Rolling and Forming

Plate rolling and forming involves shaping metal plates into curved or cylindrical shapes. These services are crucial for various industries, including construction, manufacturing, and infrastructure development.

  • Consultation and Design: The process begins with a consultation between the client and the steel fabrication company. During this phase, the client discusses their project requirements, design specifications, and the desired curved or cylindrical shapes they need for the metal plates.
  • Material Selection: The type and thickness of the metal plate are essential factors in plate rolling and forming. The steel fabrication company assists the client in selecting the appropriate material that meets the required strength, durability, and other specifications.
  • Design and Engineering: Once the requirements are understood, the fabrication company’s engineers use computer-aided design (CAD) software to create detailed plans and models for the plate rolling and forming process. This includes defining the curvature, radius, and other design details.
  • Plate Rolling: Plate rolling involves bending the metal plate to achieve the desired curvature. The fabrication company uses specialized plate rolling machines, often referred to as plate rollers or rolling mills. These machines apply pressure to gradually bend the metal plate to the specified shape. Different plate rolling techniques are used depending on the curvature required, such as pyramid rolling or three-roll bending.
  • Forming and Shaping: In addition to plate rolling, the fabrication company might also offer other forming and shaping services. This can include techniques like press braking, which involves bending the plate at specific angles using hydraulic presses. Forming processes are employed to create various shapes beyond simple curves, such as cones, cylinders, and transitions.
  • Quality Control: After plate rolling and forming, the fabricated components undergo thorough quality control. Inspections and measurements are performed to ensure that the formed plates meet the required specifications, including dimensions, curvature, and tolerances.
  • Welding and Assembly: Depending on the project, the curved or formed plates might need to be welded or assembled with other components to create a complete structure or assembly. Skilled welders and fabricators ensure that the connections are secure and meet quality standards.
  • Finishing and Coating: The formed plates may undergo finishing processes to enhance their appearance and protect them from corrosion. This can include sandblasting, painting, powder coating, or galvanizing.
  • Delivery and Installation: Once the plate rolling and forming processes are complete, the fabricated components are delivered to the client. The fabrication company might also offer installation services, ensuring that the curved or formed plates are integrated into the final project as required.
  • Customization and Expertise: Plate rolling and forming services cater to a wide range of projects, from architectural elements to industrial machinery components. The fabrication company’s expertise in understanding various materials, forming techniques, and design considerations is vital to delivering successful outcomes.
  • Precision and Accuracy: Achieving precise curvature and maintaining tolerances are critical in plate rolling and forming. The fabrication company’s equipment, skilled operators, and engineering capabilities contribute to achieving accurate and consistent results.
  • Safety and Compliance: Like any other metal fabrication process, plate rolling and forming involve potential safety hazards. The fabrication company must adhere to safety protocols and industry standards to ensure the safety of their workers and the quality of the work.

We transform flat metal plates into complex curved or cylindrical shapes, enabling the creation of unique and functional structures and components.